China Good quality 400V EV Motor 70kw 4 in 1 Powertrain for 2.5t Electric Commercial Vehicle vacuum pump diy

Product Description

Company Introduction:
ZHangZhoug Hua Chuang New Energy Commercial Vehicle Co., LTD. (hereafter referred to as HCCV) is a high-tech enterprise focusing on the R&D,  manufacturing and sales of new energy commercial vehicles and its core components.
At present, the company covers an area of 240,000 square meters, with a building area of 140,000 square meters, with full vehicle production conditions including stamping, welding, painting, final assembly. HCCV’s total investment is 2 billion yuan, and the production line is designed to have an annual capacity of 60,000 vehicles. The company adopts the intelligent manufacturing demonstration application factory as the construction standard, which has a high degree of intelligence, automation,informatization and digital characteristics.

Production Information:

400V 60KW EV motor powertrain drive system 2 IN 1 or 3 IN 1 Suitable for 1.5T Commercial Vehicle
 

Voltage 260-410Vdc
Max Power 60kw@360v
Max Torque 220N.m
Peak Speed 12000rpm
Rated power 33kw
Rated Torque 116 N.m
Torque control accuracy 100 N.m Below ± 3N.m
100 N.m Above ± 3%
 
Protection Level IP67
Water cooling Vol. 8L/min , 65 °C
Weight 40kg
Efficiency 95.1%

Service:
The core technical team of HCCV has been deeply engaged in the whole industry of automotive equipment manufacturing, body development and vehicle R&D for more than 20 years. On this foundation, a new Commercial Vehicle Technology Research Institute has been established. It has the ability to develop the whole process of commercial vehicle R&D from product positioning strategy, concept plHangZhou, vehicle modelling, engineering structural design, CAE/SE analysis, tooling development, and prototype trial production to mass production.

Packing & Delivery :
4PCS/ CTN 

FAQ:

1. Are you manufacturer or trading company ?     
We are a professional manufacturer.
 
2. How long for the delivery time ?                       
Normally, it takes about 15-18 days for normal type and 30-60 days for small change OEM product.
 
3.  How many years do you make this product?   
 We have 20 years experience for truck cabin and truck and 15 years for ev motor.
 
4.  How about the guarantee time ?                     
We will carry out the guarantee according to the industry level.

5. Do you have the production line for PSMS motor ?
Yes. We have full production line for PSMS motor and its controller.
As to 60kw-250kw PSMS motor, we have automatic production line.
As to 30KW-60kw PSMS motor, we have half-automatic production line.
As to the controller, we have full production line from chips to final controller module.

6. Do you do OEM & ODM project ?
Any OEM&ODM project are warmly welcome.

7. Where do you ship ?
Normally, we ship from HangZhou or ZheJiang port.
If you need, we can do any port in China.

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Application: Car
Operating Speed: Adjust Speed
Operation Mode: Electric Motor
Samples:
US$ 1900/Piece
1 Piece(Min.Order)

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Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

electric motor

How does an electric motor ensure efficient energy conversion?

An electric motor ensures efficient energy conversion by employing various design features and principles that minimize energy losses and maximize the conversion of electrical energy into mechanical energy. Here’s a detailed explanation of how electric motors achieve efficient energy conversion:

  1. Efficient Motor Design: Electric motors are designed with careful consideration given to their construction and materials. High-quality magnetic materials, such as laminated iron cores and permanent magnets, are used to reduce magnetic losses and maximize magnetic field strength. Additionally, the motor’s windings are designed with low-resistance conductors to minimize electrical losses. By optimizing the motor’s design, manufacturers can improve its overall efficiency.
  2. Reducing Friction and Mechanical Losses: Electric motors are designed to minimize friction and mechanical losses. This is achieved through the use of high-quality bearings and lubrication systems that reduce friction between moving parts. By reducing friction, the motor can operate more efficiently, translating more of the input energy into useful mechanical work rather than dissipating it as heat.
  3. Efficient Control and Power Electronics: Electric motors employ advanced control techniques and power electronics to enhance energy conversion efficiency. Variable frequency drives (VFDs) are commonly used to control motor speed and torque, allowing the motor to operate at optimal efficiency levels under varying load conditions. Power electronics devices, such as insulated gate bipolar transistors (IGBTs) and MOSFETs, minimize switching losses and optimize power flow within the motor.
  4. Regenerative Braking and Energy Recovery: Some electric motors, particularly those used in hybrid electric vehicles (HEVs) and electric trains, incorporate regenerative braking systems. These systems convert the kinetic energy of the moving vehicle back into electrical energy, which can be stored and reused. By capturing and reusing energy that would otherwise be wasted as heat during braking, regenerative braking significantly improves overall energy efficiency.
  5. Efficient Cooling and Thermal Management: Electric motors generate heat during operation, and excessive heat can lead to energy losses and reduced efficiency. To mitigate this, motors are designed with efficient cooling systems such as fans, heat sinks, or liquid cooling methods. Proper thermal management ensures that the motor operates within the optimal temperature range, reducing losses and improving overall efficiency.
  6. High-Efficiency Standards and Regulations: Governments and organizations have established energy efficiency standards and regulations for electric motors. These standards encourage manufacturers to produce motors with higher efficiency ratings. Compliance with these standards ensures that motors meet certain efficiency criteria, resulting in improved energy conversion and reduced energy consumption.

By incorporating these design features, control techniques, and efficiency measures, electric motors achieve efficient energy conversion. They minimize energy losses due to factors such as resistance, friction, and heat dissipation, ensuring that a significant portion of the input electrical energy is converted into useful mechanical work. The continuous advancements in motor design, materials, and control technologies further contribute to improving the overall energy efficiency of electric motors.

electric motor

How do electric motors impact the overall productivity of manufacturing processes?

Electric motors have a significant impact on the overall productivity of manufacturing processes. Their versatility, reliability, and efficiency make them essential components in a wide range of industrial applications. Here’s a detailed explanation of how electric motors contribute to enhancing productivity in manufacturing:

  1. Mechanization and Automation: Electric motors serve as the primary power source for a vast array of industrial machinery and equipment. By providing mechanical power, electric motors enable mechanization and automation of manufacturing processes. They drive conveyor belts, pumps, compressors, robots, and other machinery, allowing for efficient material handling, assembly, and production operations. The use of electric motors in mechanized and automated systems reduces manual labor, accelerates production rates, and improves overall productivity.
  2. Precise Control and Repeatable Movements: Electric motors offer precise control over speed, position, and torque, enabling accurate and repeatable movements in manufacturing processes. This precision is crucial for tasks that require consistent and controlled operations, such as precision cutting, drilling, machining, and assembly. Electric motors allow for fine adjustments and control, ensuring that manufacturing operations are performed with high levels of accuracy and repeatability, which ultimately enhances productivity and product quality.
  3. High Speed and Acceleration: Electric motors are capable of achieving high rotational speeds and rapid acceleration, enabling fast-paced manufacturing processes. Motors with high-speed capabilities are utilized in applications that require quick operations, such as high-speed machining, packaging, and sorting. The ability of electric motors to rapidly accelerate and decelerate facilitates efficient cycle times and overall process throughput, contributing to increased productivity.
  4. Reliability and Durability: Electric motors are known for their reliability and durability, making them well-suited for demanding manufacturing environments. With proper maintenance, electric motors can operate continuously for extended periods, minimizing downtime due to motor failures. The reliability of electric motors ensures consistent and uninterrupted production, optimizing manufacturing productivity and reducing costly disruptions.
  5. Energy Efficiency: Electric motors have witnessed significant advancements in energy efficiency, leading to reduced energy consumption in manufacturing processes. Energy-efficient motors convert a higher percentage of electrical input power into useful mechanical output power, resulting in lower energy costs. By utilizing energy-efficient electric motors, manufacturers can achieve cost savings and improve the overall sustainability of their operations. Additionally, energy-efficient motors generate less heat, reducing the need for cooling and improving the overall efficiency of auxiliary systems.
  6. Integration with Control Systems: Electric motors can be seamlessly integrated with sophisticated control systems and automation technologies. This integration allows for centralized control, monitoring, and optimization of manufacturing processes. Control systems can regulate motor speed, torque, and performance based on real-time data, enabling adaptive and efficient operations. The integration of electric motors with control systems enhances the overall productivity by optimizing process parameters, minimizing errors, and facilitating seamless coordination between different stages of manufacturing.

Electric motors significantly impact the overall productivity of manufacturing processes by enabling mechanization, automation, precise control, high-speed operations, reliability, energy efficiency, and integration with advanced control systems. Their versatility and performance characteristics make them indispensable in a wide range of industries, including automotive, electronics, aerospace, food processing, and more. By harnessing the power of electric motors, manufacturers can streamline operations, improve product quality, increase throughput, and ultimately enhance productivity in their manufacturing processes.

electric motor

What is an electric motor and how does it function?

An electric motor is a device that converts electrical energy into mechanical energy. It is a common type of motor used in various applications, ranging from household appliances to industrial machinery. Electric motors operate based on the principle of electromagnetism and utilize the interaction between magnetic fields and electric current to generate rotational motion. Here’s a detailed explanation of how an electric motor functions:

  1. Basic Components: An electric motor consists of several key components. These include a stationary part called the stator, which typically contains one or more coils of wire wrapped around a core, and a rotating part called the rotor, which is connected to an output shaft. The stator and the rotor are often made of magnetic materials.
  2. Electromagnetic Fields: The stator is supplied with an electric current, which creates a magnetic field around the coils. This magnetic field is typically generated by the flow of direct current (DC) or alternating current (AC) through the coils. The rotor, on the other hand, may have permanent magnets or electromagnets that produce their own magnetic fields.
  3. Magnetic Interactions: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor causes a rotational force or torque to be exerted on the rotor. The direction of the current and the arrangement of the magnetic fields determine the direction of the rotational motion.
  4. Electromagnetic Induction: In some types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current is supplied to the stator, it creates a changing magnetic field that induces voltage in the rotor. This induced voltage generates a current in the rotor, which in turn produces a magnetic field that interacts with the stator’s magnetic field, resulting in rotation.
  5. Commutation: In motors that use direct current (DC), such as brushed DC motors, an additional component called a commutator is employed. The commutator helps to reverse the direction of the current in the rotor’s electromagnets as the rotor rotates. By periodically reversing the current, the commutator ensures that the magnetic fields of the rotor and the stator are always properly aligned, resulting in continuous rotation.
  6. Output Shaft: The rotational motion generated by the interaction of the magnetic fields is transferred to the output shaft of the motor. The output shaft is connected to the load, such as a fan blade or a conveyor belt, allowing the mechanical energy produced by the motor to be utilized for various applications.

In summary, an electric motor converts electrical energy into mechanical energy through the interaction of magnetic fields and electric current. By supplying an electric current to the stator, a magnetic field is created, which interacts with the magnetic field of the rotor, causing rotational motion. The type of motor and the arrangement of its components determine the specific operation and characteristics of the motor. Electric motors are widely used in numerous devices and systems, providing efficient and reliable mechanical power for a wide range of applications.

China Good quality 400V EV Motor 70kw 4 in 1 Powertrain for 2.5t Electric Commercial Vehicle   vacuum pump diyChina Good quality 400V EV Motor 70kw 4 in 1 Powertrain for 2.5t Electric Commercial Vehicle   vacuum pump diy
editor by CX 2024-04-13