Product Description
YKK series motor is our company new products instand of the old series JS JSQ.They are Lighter weight, higher efficiency, more energy-saving, lower noise, smaller vibration, higher reliability, longer service life, and easier mounting and maintenance.
Suitable for ventilators, compressors, water pumps, crushers, cutting machine tools and transportation machineries, as well as other machineries, and act as a motive power machine industrial and mining establishments such as mining, machinery, petroleum, and chemical industries as well as the power plant, etc.
the motors are of box-section construction, the frame is welded into box-section using steel plate, and hence the weight of motors is light and rigidity i good. Two sides and top of the frame are all provided with the windows, which ,on the one hand ,is convenient to maintain and take are of motors,and,on the other hand, can mount different coolers on the top of frame, thus being capable of deriving the motors with different methods of cooling and different degrees of protection.
the motors has a laminated core which is first compressed and secured before it is fitted into the frame and then pressed into the machined frame, the motors have good insulating performance, higher mechanical strength, higher moisture-resistance and longer service life.
the squirrel cage rotors are of both cast aluminum construction and copper bar construction. The rotors are manufactured using advanced&relible cast-aluminum and welding process, and are well balanced.therefore,the motors operate smoothly and reliably.
rolling bearing or sleeve bearings are used for the motors, depending on the power and speed of motors. Degree of protection is IP44 or IP54. the rolling bearing are provided with grease-filling and -diaining devices without shutdown.
The main terminal box is located at the right side of the motor, and can also be located at the left side on user request. Interior and exterior of the terminal box all are provided with separate earthing terminals
Motor Performance
Power range:160kw-10000kw
Frame Size:355-1000mm
Rated Voltage: 3KV /6KV
Speed;3000rpm 1500rpm 1000rpm 750rpm 600rpm
Protection Class: IP54/ IP55
Cooling type;IC611 /IC616
Ambient Temperature: -15°C~40°C
Altitude: not exceed 1000 Meter
Rated Frequency: 50Hz/60Hz
Insulation Class: F
Temprature rise: B
Working Duty: S1(Continuous)
Ordering Informations
1.Please indicate the motor type,rated output,rated voltage,rated frequency,synchronous speed,Explosion proof Mark,mounting type,rotation direction(view from the shaft extension side)Use of the environment(indoor or outside)If the user havn’t point out the rotation and environment,normailly we think is CW roration and used indoor.
2.when user have special requirments,For example:Dispose the stator,bearing explosion proof and bearing temperature sensors,space heater,Plateau use,specical frequency,mounting size change,special output,the user must ,order can be confirm after signing the technical agreement with engneering department .
3.The catalogue is only fpr reference,and there may be variations.
4.This range of motor can also be made into Variable-Frequency motors,the range of frequency of which is 0-100HZ,the output and overall dimensions should be confirm separately.
| No. | Squirrel cage motor | Y | YKK | YKS | Y2 |
| Slip ring motor | YR | YRKK | YRKS | / | |
| 1 | Structure | Box-type construction, made up of steel plates welded with each other | Compact struction | ||
| 2 | Cooling method | IC01 or (IC11, IC21, IC31) | IC611 or IC616 | IC81W | IC411 |
| 3 | Natural ventilation, with top mounted protection cover | With top mounted air-air cooler | With top mounted air-water cooler | ||
| 4 | Protection type | IP23 | IP44 or IP54 | IP44 or IP54 | IP54 |
| 5 | Insulation | F | |||
| 6 | Mounting arrangement | IMB3 | |||
| 7 | Voltage available | 3kv, 3.3kv; 6kv, 6.6kv; 10kv, 11kv | |||
| 8 | Frequency available | 50HZ 60HZ 0-100HZ | |||
YKK high-voltage motor has the characteristics of compact structure, light weight, high efficiency, energy saving, low noise, low vibration, high reliability, long service life and convenient installation and maintenance. This type of motor is versatile and versatile, driving a wide range of mechanical equipment.
The motor products manufactured by our company have obtained the ISO9001 quality management management system certification, passed the CCC/COC, China energy-saving product certification, and passed the certification certificates of CE/UL/IRIS/CAS and other European and American countries. The company strictly improves the quality and efficient motor products and services for users in strict accordance with the requirements of relevant product standards.
Our company’s motor manufacturing factory adheres to the concept of green, efficient and energy-saving production service, pays attention to the harmonious development of internal and external environment, builds environmentally friendly motor manufacturing enterprises, strictly implements motor standard process, and selects high-quality energy-saving materials to ensure the quality of motor products.
There are many types of motor products manufactured and sold by our company. The main products are high- and low-voltage three-phase asynchronous motors. The motor structure types include squirrel-cage type and winding type. Among them, high-voltage synchronous motors mainly support air compressors and mine ball mill equipment. use. We adhere to the service tenet of “focus on products, service with heart” and provide high-quality motor products to customers.
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| Application: | Industrial |
|---|---|
| Operating Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Species: | Ykk Yks |
| Rotor Structure: | Squirrel-Cage |
| Casing Protection: | Closed Type |
| Customization: |
Available
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What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors impact the overall productivity of manufacturing processes?
Electric motors have a significant impact on the overall productivity of manufacturing processes. Their versatility, reliability, and efficiency make them essential components in a wide range of industrial applications. Here’s a detailed explanation of how electric motors contribute to enhancing productivity in manufacturing:
- Mechanization and Automation: Electric motors serve as the primary power source for a vast array of industrial machinery and equipment. By providing mechanical power, electric motors enable mechanization and automation of manufacturing processes. They drive conveyor belts, pumps, compressors, robots, and other machinery, allowing for efficient material handling, assembly, and production operations. The use of electric motors in mechanized and automated systems reduces manual labor, accelerates production rates, and improves overall productivity.
- Precise Control and Repeatable Movements: Electric motors offer precise control over speed, position, and torque, enabling accurate and repeatable movements in manufacturing processes. This precision is crucial for tasks that require consistent and controlled operations, such as precision cutting, drilling, machining, and assembly. Electric motors allow for fine adjustments and control, ensuring that manufacturing operations are performed with high levels of accuracy and repeatability, which ultimately enhances productivity and product quality.
- High Speed and Acceleration: Electric motors are capable of achieving high rotational speeds and rapid acceleration, enabling fast-paced manufacturing processes. Motors with high-speed capabilities are utilized in applications that require quick operations, such as high-speed machining, packaging, and sorting. The ability of electric motors to rapidly accelerate and decelerate facilitates efficient cycle times and overall process throughput, contributing to increased productivity.
- Reliability and Durability: Electric motors are known for their reliability and durability, making them well-suited for demanding manufacturing environments. With proper maintenance, electric motors can operate continuously for extended periods, minimizing downtime due to motor failures. The reliability of electric motors ensures consistent and uninterrupted production, optimizing manufacturing productivity and reducing costly disruptions.
- Energy Efficiency: Electric motors have witnessed significant advancements in energy efficiency, leading to reduced energy consumption in manufacturing processes. Energy-efficient motors convert a higher percentage of electrical input power into useful mechanical output power, resulting in lower energy costs. By utilizing energy-efficient electric motors, manufacturers can achieve cost savings and improve the overall sustainability of their operations. Additionally, energy-efficient motors generate less heat, reducing the need for cooling and improving the overall efficiency of auxiliary systems.
- Integration with Control Systems: Electric motors can be seamlessly integrated with sophisticated control systems and automation technologies. This integration allows for centralized control, monitoring, and optimization of manufacturing processes. Control systems can regulate motor speed, torque, and performance based on real-time data, enabling adaptive and efficient operations. The integration of electric motors with control systems enhances the overall productivity by optimizing process parameters, minimizing errors, and facilitating seamless coordination between different stages of manufacturing.
Electric motors significantly impact the overall productivity of manufacturing processes by enabling mechanization, automation, precise control, high-speed operations, reliability, energy efficiency, and integration with advanced control systems. Their versatility and performance characteristics make them indispensable in a wide range of industries, including automotive, electronics, aerospace, food processing, and more. By harnessing the power of electric motors, manufacturers can streamline operations, improve product quality, increase throughput, and ultimately enhance productivity in their manufacturing processes.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2024-05-17